The Effects of Microgravity on Glass

Alfred Univeristy

The broad difference in densities between metals and glasses poses a separation problem during processing in gravity. A reduced gravity environment, therefore, will enable the production of a homogeneously dispersed metal phase in a glassy matrix and will permit the unique structural and electrical properties of these novel materials to be examined. Metallic mini-spheres and fibers are to be incorporated into a silica sol-gel glass via a custom made dual syringe apparatus. The sol-gel process was chosen because of its ability to "gel" quickly at warm temperatures. Thirty-six maneuvers for each of two flights on the KC-135A are requested to complete the production of the necessary number of samples required to perform a complete statistical analysis of the chosen parameters. These parameters include introducing 5, 10, and 15 volume percents of metallic phase into a silica matrix in the form of fibers and spheres, along with a set of controls which lack the addition of metal. The production of any new material holds promise for the discovery of beneficial properties. In the case of glass-metal composites, tough and strong structural properties are predicted, as well as introduced electrical conductivity and coercivity. The effects of microgravity will be assessed by comparing the results of strength, toughness and electrical tests on the flight samples to those fabricated by the ground crew at normal earth gravity. The microstructure of the finished composite material will be closely examined for homogeneity. These results will be the basis of the flight crews' senior theses, explained in a website, and discussed at a national convention of the American Ceramic Society.

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Last Modified: Tue May 19 1998
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